The Automatic Optical Inspection System

Modern Production Technologies...

With the increasing miniaturisation of components in electronic assembly, previous methods of inspection using the naked eye can prove to be unreliable due to tiredness, loss of concentration etc.

...requires the optical inspection...

Automatic inspection eliminates errors caused by the human element when inspecting for assembly faults on a PCB. OptiCheck ensures total inspection in the process from the first to the last PCB.

...within the production process

The OptiCheck system can be perfectly integrated into the production line. It offers network compatibility and inter-process communication without high cost.

OptiCheck works on the principle of image comparism, basic modern colour image processing and recognition methods. It follows the listed stages:

The scanning unit, the scan box for offline operation, or the inline system scans the board and offers a colour image to the computer for validation
Following a pre-defined check plan the system checks the single items using algorithms stored in a component library. Like a placement plan OptiCheck "knows" at which position a component has to be found

OptiCheck offers a low sales price which will be rapidly payed off. And that although containing a most powerful and covering software platform.

Information:

OptiCheck - Inline System
OptiCheck - Table Top System
OptiCheck - Components inspection
OptiCheck - Solder paste inspection

OptiCheck - Inline System

OptiCheck-Inline solution for full automatic operation.

OptiCheck-Inline system, including a three part ASYS transport module is switchable from single inspection to continuous inspection or no inspection in the case that validation is not necessary.

Lane 1: Arrival zone, used as a buffer.
Lane 2: Scan zone, for image processing.
Lane 3: Exit zone for separating faulty boards.

The system is ready to plug into all common interfaces like Siemens, SMEMA, SMPI, Fuji, Panasonic ...

The Conveyor unit with an additional scan computer allows the parallel picture reception and check. The parallel processing in a twin computer system enlarges the speed - especially for strong production lines.

Technical Data			A3 format
Power consumption			: 240V, 50 Hz, 6A
Dimensions			: 1590 x 810 x 2000 mm
Weight			: 195 kg
Board size			: 500 x 420 mm
Variable transport width			: 70 - 420 mm
Image size (max)			: 420 x 290 mm
Board height (max. up)			: 20 mm
Board height (max. low)			: 50 mm
Resolution (max. optical)			: 1200 dpi (0,021 mm/Pixel)

OptiCheck - TableTop System

OptiCheck-TableTop system for automatic offline inspection

TM300

Technical Data	A3 format	A4 format
Power consumption	: 240V, 50 Hz, 6A	: 240V, 50 Hz, 6A
Dimensions	: 750 x 540 x 420 mm	: 650 x 510 x 460 mm
Weight	: 45kg	: 30kg
Board size	: 430 x 320 mm	: 370 x 300 mm
Image size (max)	: 420 x 290 mm	: 330 x 210 mm
Board height (max. up)	: 20 mm	: 30 mm
Board height (max. low)	: 50 mm	: 50 mm
Resolution (max. optical)	: 1200 dpi (0,021 mm/Pixel)	: 600 dpi (0,042 mm/Pixel)

OptiCheck - Software

OptiCheck-Software for board processing inspection.

OptiCheck-Software follows the principles of image comparison based on most recent methods of colour image processing and recognition.

It works using these steps:

the scanner unit, the Scan-box of the TT-System for off-line operation, or the Conveyor-Box of the in-line system scans the board to be checked and offers a two dimensional colour image to the computer for further validation.
following a predefined check plan the system validates the part positions (check areas) using the dimensions and algorithms defined in the library. Like a placement plan of a pick-and-place OptiCheck "knows", at which position a certain part can be expected.

The part positions can be validated matching these criteria:

Existence or absence?
Correct colour according to a reference image and tolerance pattern?
Exact positioning inside of the tolerance frame?
... inside the accepted rotation tolerance?
Existence and position of the polarity marker?
Label and markers or parts?
Appropriately defined contact spaces are checked additionally for bridges.

OptiCheck-Software neleri tanıyabilir?

missing components olmayan malzemeler
wrong components yanlış malzemeler
shifted components kaçık dizilmiş malzemeler
twisted components dönmüş malzemeler
edged components yan yatmış malzemeler
wrong polarity yanlış yönlü malzemeler
wrong component mark yanlış etiketli malzemeler
bridges lehim köprüleri
wrong component value yanlış değerde malzemeler
solder joints quality lehimli eklem kalitesi
missing soldering paste lehimsiz pabuç
too less soldering paste on the pad yetersiz lehimli pabuç
too much soldering paste around the pad aşırı lehmli pabuç
paste bridge krem lehim köprüsü
track disconnection iz kesikliği
track small width daralmış iz
bridge between tracks izler arası köprü
pad defect bozuk pabuç
pad wrong dimension yanlış ölçekli pabuç
hole shift delik kayması
hole defect bozuk delik